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Typical
applications of Polaris technologies for chemical industry:
- continuous distillation
- batch distillation
- liquid/liquid extraction
- vent gas treatment with cryogenic condensation
- vent gas treatment with adsorption on activated carbons
or resins
- integrated systems for process waste water treatment
- solvent recovery
- hydrogen production
- technical gases production/purification
- drying of organic products
- incineration of solid/liquid/gas wastes
Special applications:
- Distillation, during or at
end of reaction, under pressure or vacuum, to selectively
separate from reactor mixture one or more volatile compounds
(liquid or gases produced by the reaction, solvents, excess
reactants, etc.), leaving unaltered (qualitatively and quantitatively)
the other components of the mixture, and obtaining the direct
recovery of the separated compounds with quality characteristics
that can permit their reuse.
- Distillation of particularly
complex solvent mixtures, residual from production processes,
in order to get single high purity fractions to be reused
or to be sold with economical benefit. For this purpose Polaris
patented technologies are adopted, combined with conventional
techniques for mixture pretreatment and liquid extraction.
- Drying of organic products
in inert atmosphere, realised with closed circuit, with integrated
solvent recovery and final treatment of excess emission from
drying circuit for quantitative removal of the contaminants.
Polaris is available for modification or integration of conventional
existing plants, that work with air in open or closed loop
(improving product quality and safety of drying process),
or already working with inert atmosphere.
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- Treatment of waste water non
acceptable for conventional chemical or biological methods,
realised with combined system for evaporation and reusable
low pressure steam production, incineration of the more volatile
organic fractions and concentrated residues, organic and inorganic,
associated to other treatments for integral water recovery,
thus realising the "Zero Discharge Ecology".
- Purification of highly contaminated
water with organic fractions, more or less volatile than water,
in order to obtain water that can be discharged to public
sewer or to superficial water, and a concentrated residue
to be disposed for incineration.
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Particular of incinerator
- integrated plant for process waste water treatment
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Such treatment, limited to the
more "difficult" fractions, is normally associated
to other existing purification techniques in order to reduce
operating costs, to achieve a global minor environmental impact,
and to allow a different use of the waste waters not possible
in other way because of the presence of some residual contaminants.
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Package for control
and delivery of process vent gases
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- Treatment
and purification of gas effluents coming from productions equipment
vents or from central collection headers, using proprietary
patented technologies of cryogenic condensation/solidification
of pollutants, or alternatively adsorption on activated carbons
(or macroporous resins) regenerated with nitrogen in closed
loop. The technology is chosen based on the pollutants characteristics,
their concentration in the effluents, the total emission flowrate,
the optimal reduction of investment and operating costs. The
treatment allows the recovery of solvents and other interesting
compounds from economical point of view, pure or in form of
mixture to be submitted to further fractionation techniques
in order to be reused or sold. |
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- Incineration of organic liquid
and semi-solid wastes containing chloro-derivatives, also
associated to the combustion of polluted gaseous emissions,
with multistage purification of flue gases. The technology
for incineration and consequent flue gas stabilisation carried
out in the Polaris plant, as it results by rigorous analyses
made, allows to keep the dioxin level below 0,01 ng/Nm3, one
tenth of the limit allowed by the most strict legislation.
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©
Polaris Srl - R1.0 - June 2005 |
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